1) I believe you usually make the bucket head (if you're doing a bucket head foam base) and then glue the balaclava into it
2) I got my supplies from a local Wal-mart, but for an easy way of finding specific supplies I advise online shopping
3) Here's a tutorial on how to make wings
4) I have no idea
5) Here are some tutorial's I advise reading/watching for the head (if you need other tutorials I know of quite of few from hand paws, to feet paws, to tails, to hand sleeves and other stuff)
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People who do tutorials:
SkyehighStudios has quite a few tutorials, and they're great!
So does Sparky (here's a link to her 'good to know'/tutorial series)
There is also Matrices
and lastly there's Mugiwara Cosplay
Thank you so much! I'll make sure to check out those tutorials, ad I'll be posting updates of my head while I am making it.